Stansted Airport – High-Volume Powder Coating for Passenger Terminal Expansion

Project Overview

Spraytech was selected to support works at Stansted Airport, delivering high-quality industrial powder coating services for the new passenger terminal.

This project required a reliable powder coating company in the UK capable of meeting strict deadlines, maintaining consistent quality, and working in line with the operational constraints of a live airport environment.

Scope of Work

Spraytech was responsible for coating:

• Cladding components
• Structural steelwork

All elements were finished in a white polyester powder coating, designed to provide a clean, modern aesthetic while offering long-term durability in a high-traffic environment.

The scale of the project covered multiple areas within the terminal, requiring careful coordination and phased delivery.

Process & Finish

For this project, Spraytech applied the following:

• White Polyester Powder Coating

This finish was selected for the following reasons:

• Clean, uniform appearance
• Excellent durability and resistance to wear
• Suitability for both structural and architectural applications

Spraytech utilised its large industrial powder coating oven, enabling the efficient processing of large steel sections and high volumes of cladding components.

Challenges & Logistics

One of the most critical aspects of this project was logistics and delivery timing.

Working within an active airport environment meant:

• Strict delivery schedules had to be met
• Limited access to airside areas
• Coordination with other contractors and site operations

Failure to meet delivery windows could result in significant delays.

Spraytech ensured success by:

• Carefully planning production schedules
• Maintaining clear communication with site teams
• Delivering coated components exactly when required

This level of reliability was essential to keeping the project on track.

Project Delivery

• Duration: Several months
• Coverage: Multiple terminal areas
• Approach: Phased production and delivery

Spraytech’s experience in large-scale powder coating projects ensured consistent output while adapting to the evolving needs of the site.

Outcome

The project was successfully completed, with Spraytech delivering a high-quality finish across all coated elements.

Key results:

• Consistent white powder-coated finish across structural steel and cladding
• On-time delivery aligned with restricted site access
• Positive feedback on the quality of finish upon area opening

The completed works contributed to a clean, modern terminal environment, meeting the expectations of both contractors and stakeholders.

Why Choose Spraytech for Industrial Powder Coating?

• Proven experience with infrastructure and transport projects
• Ability to meet strict deadlines and logistical constraints
• High-capacity equipment for large steelwork and cladding
• Consistent, high-quality finishes across large volumes